ANALYSIS TOOLS ROAD MAP Measure Phase: X input(s)

ANALYSIS TOOLS ROAD MAP Measure Phase: X  input(s)

ANALYSIS TOOLS ROAD MAP Measure Phase: X input(s) Process Y - output(s) Qualitative Process Description Tools: Process Flow Chart (VA Vs. NVA) / Process Map (As-Is) Variable Identification (inputs, outputs) Data Collection Plan VOC Analysis / Quality Function Deployment Input/Output: 1Y 1X Variable Types: Continuous - C Data Usage Type: Measurements (units) Discrete - D Counts and Binary Categorical (A) Proportion Multiple Y Nominal Categorical A - sAttribute (A) Descriptive Measurement Tools: Ordinal Categorical Descriptive Statistics

(A) (n, Mean, S, Range, Min, Max) Yield (first time yield, rolled throughput yield) Process Capability (DPM, DPMO, Sigma, Cp, Cpk, Pp, Ppk) Distribution ID (Frequency Table, Histogram, Boxplot) Distribution Fit (Normal, Skewed, Exp, Binomial, Poisson) Measurement System Analysis (Gage R&R, Attribute Study) Multiple X KEY Tasks: dentify output and quantify/ describe current performance. dentify process input and outputs (data collection plan). ssess measurement system capability (data collection ability dentify target level or improvement goal for your metric(s). ANALYSIS TOOLS ROADMAP Analyze Phase (1 Y, 1 X): X input(s) Process Y - output(s) Qualitative Process Analysis Tools: Process Flow Chart (VA Vs. NVA) / Process Map (As-Is) Variable Identification (inputs, outputs) Cause-and-Effect (Fishbone) Diagram Affinity Diagram, Tree Diagram, SIPOC Diagram Failure Mode and Effects Analysis Qualitative Analysis Tools: 1Y or 1X only 1Y (C,D, or A) and 1X (> 2 levels) 1Y (C,D, or A) and 1X (X- time, order) 1Y (C,D, or A) and 1X(A) (2 groups) 1Y (C,D, or A) and 1X(A) (> 2 groups)

Descriptive Measurement Tools Correlation / Simple Regression Stratification Analysis Scatter Plot Multiple Box Plots Pareto Analysis Process Stability/ Control Chart Analysis Run Chart (X-axis: time, order) Reliability Analysis (Y: Survive/ Mean Fail) Comparison Test (t-test) Variance Comparison Test (Ftest) Proportion Tests One-Way ANOVA (Single Factor) 1Y (A only) and Categorical Regression 1X (2 or more groups) ANALYSIS TOOLS ROADMAP Analyze Phase (1 Y, Multiple Xs): X input(s) Process Y - output(s) Qualitative Process Analysis Tools: Process Flow Chart (VA Vs. NVA) / Process Map (As-Is) Variable Identification (inputs, outputs) Cause-and-Effect (Fishbone) Diagram Affinity Diagram, Tree Diagram Failure Mode and Effects Analysis Qualitative Analysis Tools: 1Y and Multiple Regression

Multiples Xs Tolerance Analysis (Xs not correlated) Design of Experiments (DOE)/ ANOVA (General Linear Model) (note: continuous X variables may be treated as attributes (High, Med, Low) 1Y and Stepwise Regression Multiples Xs (Separate Analysis of Xs) (Xs correlated) Multiple Ys for this course, we will treat independently. Advanced Black Belts may use multivariate analysis tools. Multiple Correlated Xs to Multiple Correlated Ys outside scope of course ANALYSIS TOOLS ROADMAP Improve and Control Phase: Improvement Tools: Alternative Solution Evaluation Techniques Poke-yoke Analysis (mistake proofing) Future State Process Map Brainstorming Failure Mode and Effects Analysis Quality Function Deployment Control Tools: Poke-yoke Analysis (mistake proofing) Verifying results (see measure and analysis tools) Process Control Plans Statistical Process Control (SPC) Check Systems Process Standards

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